Essex Furukawa has been awarded a contract to be the sole supplier of magnet 
wire for a premium brand of the world's largest automaker, as part of a project 
that includes 33,000 tons of High Voltage Winding Wire (HVWW(R)), specifically 
designed for 800V–applications.

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The investment will be fulfilled exclusively at the Arolsen (Germany) plant and 
is an important signal that there is a rapidly approaching, sustainable future 
in the Automotive segment. The contract will also lead to an expansion for the 
plant and new machines to aid in production.

"As we look towards the next generation of automobiles it has become 
increasingly clear that innovations within the EV market will be on the 
frontline of growth," Klaus Borstner, President of Essex Furukawa Magnet Wire 
Europe, said. "We believe that HVWW(R) will walk hand in hand with that 
evolution as automakers create ways for their EV lines to match the performance 
capability of internal combustion engines."

When it was initially released, HVWW(R) earned first place in the 2017 Magna 
Innovation Award after it had been proven to enable more durable, efficient and 
to create the downsizing of electric traction motors allowing them to run at 
higher voltages and currents. It is unique in the European automotive market, 
paving the way for further electric vehicle innovation by meeting tight market 
tolerances with no room for imperfections.

HVWW(R) is coated with extruded engineering plastic for the improved 
performance of EV and other products, also allowing for high voltages of over 
1000V and partial discharge free wire (PDIV).

Borstner adds that there are some simple truths that will lead to more 
companies investing in the product.

"The reason why HVWW(R) will become the industry standard is that high voltage 
creates high heat. In the electric vehicle industry, heat resistance, 
flexibility and repeated stress are ongoing obstacles to magnet wire 
performance. Our engineers accepted the challenge to perfect every design 
element for an exceptional product," he said. "We anticipate that this will be 
the first of many manufacturer investments."

HVWW(R) is highlighted by three key attributes:

   -- Highly Customizable: It is designed to meet specific customer requirements
      and can be created in a variety of thickness, as well as height and width,
      to allow for implementation within new and existing motor technology.

   -- Flexibility: HVWW(R) has a highly flexible design that improves the
      installation process. This also enables new design innovation otherwise
      not possible with more rigid materials.

   -- Temperature: The extruded outer layer provides excellent heat resistance
      and reliability. The unique design can run at a constant temperature of
      240°C without any reduced performance.

The automaker plans to expand its full-electric lineup to 20 models globally by 
2025, and it has announced projections that includes 7 million EVs sold on its 
new platform by 2030.

There is the potential for this project to extend up to the parent group and 
its expanding line of EV products.

Essex Furukawa is the only magnet wire provider able to completely source, 
develop, and deliver products to our customers, worldwide. We work with our 
customers to develop high efficiency, custom solutions with industry exceeding 
thermal tolerances.

With a focus on strategic acquisitions centering on enamel and wire 
development, distribution, and a concentration on the automotive sector 
expansion, Essex Furukawa has positioned itself as the leader in magnet wire 
product innovation and manufacturing.

About Essex Furukawa

Essex Furukawa Magnet Wire LLC is the leading, global provider of magnet wire 
that is used by most major OEMs, Tier 1 suppliers, and industry leaders in the 
automotive, energy, industrial, and commercial & residential sectors. The 
Atlanta-based company is a global joint venture formed in 2020 between Essex 
Magnet Wire and Furukawa Electric Co., Ltd., both leaders in magnet wire 
product development, and custom solutions. The combined entity, relying on the 
strengths of both Essex Magnet Wire and Furukawa Electric, draws on more than 
two centuries of combined experience and knowledge to push forward innovation 
while also remaining focused on delivering manufacturing excellence and 
outstanding customer service. www.essexfurukawa.com

SOURCE: Essex Furukawa Magnet Wire LLC