Country for PR: United States
Contributor: PR Newswire New York
Friday, November 05 2021 - 01:30
AsiaNet
Carbon free aluminium smelting a step closer: ELYSIS advances commercial demonstration and operates at industrial scale
MONTREAL, Nov. 5, 2021 /PRNewswire-AsiaNet/ --

Carbon free aluminium smelting for products ranging from smart phones to cars 
and drink cans is a step closer with ELYSIS successfully producing aluminium 
without any direct greenhouse emissions at its Industrial Research and 
Development Center in Saguenay (QC), Canada. 

Logo - 
https://mma.prnewswire.com/media/1678931/ELYSIS_Carbon_free_aluminium_smelting_a_step_closer__ELYSIS_adva.jpg


The production of aluminium at the ELYSIS Industrial Research and Development 
Center marks the achievement of a significant milestone, using a full 
industrial design at a size comparable to small smelting cells operating in the 
industry today.

Commercial demonstration in 2023

Work is now focused on accelerating the scale-up of the ELYSIS(TM) technology 
towards the demonstration of even larger commercial-size cells in 2023. 
 
Construction of these prototype cells is now well underway at the end of an 
existing potline at Rio Tinto's Alma smelter. The smelting cells will operate 
on an electrical current of 450 kA, which is the commercial scale for many 
large, modern aluminium smelters. The industrial cells are designed to be used 
as a 'drop-in' replacement to retrofit existing smelters or build new ones and 
can be scalable to sizes as needed.

With the current development pathway, ELYSIS aims to have its technology 
available for installation from 2024 and the production of larger volumes of 
carbon-free aluminum approximately two years later.

Scaling up supply chain in 2022

ELYSIS is beginning detailed planning to scale-up the supply chain for the 
technology's upcoming commercialization. In 2022, ELYSIS will commence the 
design and engineering for a facility that can produce the breakthrough, 
proprietary materials fundamental to its inert anode, zero-carbon smelting 
process. 

Alcoa and Rio Tinto launched the ELYSIS joint venture in 2018. The inert anode 
technology now being scaled-up by ELYSIS builds on a process first developed at 
the Alcoa Technical Center outside of Pittsburgh. The ELYSIS carbon-free 
smelting technology, which emits oxygen, also incorporates the latest in 
next-generation smelting cell design from Rio Tinto. The combination of these 
two innovations has led ELYSIS to develop an industrial breakthrough technology 
enabling sustainability and performance.

Aluminum produced during the ELYSIS research and development stage has already 
been used by Apple, a non-equity investor in the technology, ABInBev for 
Michelob Ultra cans and Audi for the wheels on its eTron GT. 

Quotes

— "Congratulations to the workers at ELYSIS who have taken another step towards 
producing carbon-free aluminum. ELYSIS and key local players in the supply 
chain are making us a global leader in green aluminum. We are proud to support 
innovation and good jobs here at home – I look forward to full-scale production 
here in the years to come."

– The Honourable François-Philippe Champagne, Minister of Innovation, Science 
and Industry of Canada

— "Aluminium production is a Quebec's century-old know-how that hinges on 
hydroelectricity, another major asset. The result is green aluminum, which 
displays the world's lowest carbon footprint. Today's announcement marks a 
major step forward for ELYSIS, whose technology is the missing link in the full 
decarbonization of our industry. This affords Québec a unique opportunity to be 
at the forefront of a revolutionary change in the aluminum sector."

-  Francois Legault, Premier of Quebec

— "Our team has accomplished tremendous work over the past months and years, 
showing once again the ground-breaking nature of the change we are making to 
the industry. Results achieved at our Industrial R&D Center demonstrate that we 
are making serious and sustained progress towards the large-scale 
commercialization of our technology." 

-  Vincent Christ, CEO of ELYSIS

— "At Alcoa, we are working to transform the aluminum industry, and the ELYSIS 
technology is an important component in our overall strategy to advance 
sustainably. We are very proud to see Alcoa's early work to develop the inert 
anode technology move forward with the ELYSIS joint venture, which is working 
to revolutionize the aluminum industry. Today's announcement takes this process 
another step closer to full commercialization with packages available for sale 
in 2024 and then industrial applications to follow."

-  Ben Kahrs, Executive Vice President and Chief Innovation Officer, Alcoa

— "This is a significant step in reinventing the aluminium smelting process 
which is well over 100 years old. It will help address the paradox that 
aluminium is – a material that is critical for the decarbonisation of the 
world, but also currently one that is very carbon intensive to produce. Rio 
Tinto looks forward to bringing this breakthrough zero carbon technology to the 
market and supplying our customers with the green aluminium they are expecting."

-  Ivan Vella, Chief Executive, Rio Tinto Aluminium

About ELYSIS 
ELYSIS is a technology company that was created thanks to a ground-breaking 
partnership between two global industry leaders – Alcoa and Rio Tinto. ELYSIS' 
goal is to revolutionize the way aluminium is produced across the globe. Our 
process eliminates all direct greenhouse gases from aluminium smelting, and 
instead produces oxygen. Alcoa, Rio Tinto, the Government of Canada and the 
Government of Quebec provided a combined investment of $228 million (CAD) to 
create ELYSIS and to see this technology reach commercial maturity. Learn more 
at www.elysis.com.

Nicolas Laflamme, TACT, Cell: 581-994-1414, nlaflamme@tactconseil.ca 

SOURCE ELYSIS